Batching Plant System Manufacturer in India

Benny Industries, a leading construction equipment manufacturer situated in Coimbatore, India. We have achieved this stature with total commitment and continuous improvement and introduction of new products which adapt to the latest technology. Seasoned technocrats have grown steadily and specialized in developing, manufacturing, marketing and exporting of various construction equipments.

We know that block/pavers/fly ash brick precast plants are unlike any other plant and we make them accordingly with concrete product plants in operation. We are delivering customized precast plants that fit any machine with any capacity. All components used in our block and paver`s plants are designed from the stand to be adaptable and multifunctional.

We take care of each and every step of the project from the design and specifications stages to engineering, manufacturing and installation through a modular integrated approach.

Technical Specification:

• Bin capacity 2.5 metric tons each, filling of bins by loaders (loaders buyers' scope), discharge from bins to the master conveyor by screw conveyors.
• Dimensions: 2500 x1500x1500MM.   
• Weighing conveyor (Master conveyor) discharge screw conveyor each 2 H.P 2nos
• Batching plant to pan mixer conveyor 600mmx7mtrs with 3H.P motor gear box
• Cement weight hopper with screw conveyor 5mtrs length fitted with 3H.P motor and gear box with pneumatic calve.
• Each bins with 1 H.P vibrator
• Custom designed, set in any easily accessible location.
• Available silo form 60ton to 200tons.

 

We are offering both manual and automatic block making plants in various ranges.

We also manufacture a range of construction machines like automatic concrete block machines, automatic fly ash brick making machine - ABMH - 8SPDX, ABMH - 8SP and SPDX, ABMH - 8SP,  hollow solid block making hydraulics machine, mosaic tiles machines, designer vibro forming machines, pan mixture and concrete mixture machines with high quality standard.

 

Specification of Fully Automatic Concrete Paver Machine - BMH-6HV

We are specialized in offering a quality Concrete Paver Machine to our valuable customers that comply with industry standards. We offer these machines available in different specifications to cater to the diverse demands of the clients.

This fully automatic machine offers easy operations and requires minimum maintenance. They are highly appreciated for its durability, efficiency, easy installation, easy to remove feature and cost effectiveness.

One the most demanding plant and its gained reputation for producing products of unparallel quality. At the heart of the BMH 6HV is its Unique Vibration & Hydraulic Compaction. It results in better compaction more consistent aggregate dispersion as well as reducing fatigue on the mould and machine.

Features:

• Fully automatic machine
• Double Hydro Vibrator System
• Two Layer Auto Feeding
• Compaction with Hydraulic Pressing
• PLC Control Panel Board
• Mix Feeding By Conveyer Form Mixer
• Easy mould changeable system

We made solid blocks size of 400X200X200-400X200X150-400X200X100-300X200X200.

We also manufacture a wide range of construction machinery like concrete block machines, fly ash brick making machine, tiles making machines, pan mixture, concrete mixture machines with high quality standard.

Specifications of Fully Automatic Fly ash Brick Making Machine from Benny Industries

Why Fly Ash Brick?
Many state governments planned to use fly ash bricks for construction. Because, using fly ash products is eco-friendly firstly because conventional clay bricks are made by using the fertile top layer of the earth's surface which in turn reduces soil fertility of the soil making it unfit for cultivation. Secondly, by means of manufacturing Fly Ash bricks, the environmental threats of fly ash can be managed well.

What brick making machine manufacturers says?
Fly ash brick manufacturers say the environment is not only the advantage that fly ash bricks enjoy over its clay counterpart. It's also costing less and no human need.

Brick making technology is economical and environment friendly. There is no emission of greenhouse gases during production. Required operational area is smaller than any other brick producing unit.

Fly ash Brick Making Machines are also available from manufacturers in small and medium sizes which are supportable for small scale brick making industries.

The new automatic brick making machines totally replace human works with machine power. Multi performance machines are available with different capacity.

Let's see our brick making machine specifications below:
Fly Ash Brick Making Machines Specifications:
We offer quality brick making machines used for manufacturing fly ash bricks of different sizes. We offer these machines in customized types as per the specified requirements of our clients with international standards.

Model No: ABMH - 8SPDX
Specification:

• Total Power : 67 H.P
• Hydraulic Motor :15 H.P
• Agitator Motor :5 H.P
• Hydraulic Oil Cooling Motor :1 H.P
• Brick Out Conveyer Motor :3 H.P
• Main Mix Conveyer Motor :3 H.P
• Double Pan Mixing Motor : 20x20 H.P

Note: 15 Bricks in 16 seconds, similarly 3375 Bricks in 1 hour
Brick size: 230x110x75, 230x150x80-8nos, 230x230x104-4nos

Model No: ABMH - 8SP ULTRA & SPDX ULTRA PALLET TYPE
ABMH 8SP ULTRA PALLET - SPECIFICATIONS

• No of brick in one stork 10 size 230x110x75.
• Cycle time of the machine - 15seconds + system pressure - 200tons,
• Working pressure 130 tons. Hydraulic system double gear pump free fill system
• Oil tank capacity - 430liters of system 68 Hydraulic oil.
• Weight of the main moulding machine 4500kg.
• Dimensions H3400xw 1500x L8500MM. Operating system - Eltro hydro mechanical
• Control - worlds best "Schneider" PLC and accessories.
• Functions - Manuel / Semi Auto / Fully auto.
• Production Capacity - 19,000 Bricks Shift+ -
• Power requirement  - Hydraulic Motor 15H.P,
• Oil cooling pump motor 1H.P, Pallet Hydro pump motor 5H.P.
• Pallet out chain conveyor motor 1HP.
• Auto stacker system - 3H.P. Extras for Pan mixer 20HP and mix conveyor 3HP

ABMH 8SPDX ULTRA PALLET - SPECIFICATIONS

• No of brick in one stork 15 Size 230x110x75.
• Cycle time of the machine - 16seconds + system pressure - 260 Tons, unic agitator feeding
• Working pressure - 200tons hydraulic system - double gear pump free fill system
• Oil tank capacity - 650liters of system 68 hydraulic oil
• Weight of the main moulding machine 7500kg.
• Dimensions H3400xw1600xL9000MM. Operating system eltro hydro mechanical
• Control - worlds best "Schneider" PLC and accessories.
• Functions - manual / Semi Auto / Fully Auto.
• Production capacity - 28,500 Bricks Shift+-
• Pallet hydro pumps motor 5H.P pallet out chain conveyor motor 1H.P
• Agitator 5H.P Auto stacker system - 3H.P
• Extras pan mixer 2nos 40HP, mix conveyor 3HP

Model No: ABMH - 8SP

• Total Power 40 H.P
• Hydraulic Motor 12.5 H.P
• Hydraulic Oil Cooling Motor 1 H.P
• Brick Out Conveyer Motor 2 H.P
• Main Mix Conveyer Motor 3 H.P
• Pan Mixing Motor 3 H.P

Note: 10 Bricks in 14 seconds and 2500 Bricks in 1 hour
Brick sizes 230x110x75, 230x150x80-8nos and 230x230x104-4nos

Model No.ABM - 6

• Brick Size 230x110x75mm, No of bricks 6, Stork time 10 seconds 6 Bricks, Calculated Production per hour 2160 and for 8 hours 17280, in 80% efficiency production 13,800*, working pressure 80 tons.
• Free fill hydraulic system. Conveyer belt brick ejection system. Hard Caromed guide rods.
• Electrical panel control board with production counter.
• Dimensions length 2440mm x width 2200x Height 2100 with power pack and control panel 2200, height 2100mm Approx weight 2500kg
• Hydraulic power house 250 litres of oil capacity. With water cooling device.
• Horse power details - Hydraulic motor 15HP Eject conveyor motor 1HP
• Production indicated based on the stork time of the machine, actual production depends on the pan mixer selection.
• Economic Package: Pan mixer 250kg, conveyor, wheel barrow - 2, hydraulic pallet track1 .total power - 27HP

Hydraulic Pallet Track:
Hydraulic manual stacker capacity of 750kgs with fork length 650mm and width 650mm

We are leading manufacturers of construction machines like automatic concrete block machines, automatic fly ash brick making machine, hollow solid block making hydraulics machine, mosaic tiles machines, designer vibro forming machines, pan mixture and concrete mixture machines. Kindly reply for any requirements.

Environment Friendly Constructions through Fly Ash Bricks

Fly-ash bricks are increasingly gaining acceptance in construction because of cost effective, durable, fire and moisture resistant and most importantly environment friendly. And more importantly, "fly ash brick is three times stronger than the first class conventional burnt clay bricks". More information about fly ash bricks are here.

Quality in Fly ash Bricks

It's a proven fact that Fly ash bricks which is made with the BIS standards in India are 100 % reliable and long lasting than normal red clay bricks of any other conventional building material.

Example of Fly ash Bricks

The basic chemistry and technology based on which Fly Ash bricks are manufactured has been successfully implemented in major construction project across the globe, namely:

1)      Akashi Kaikyo Bridge in Japan
2)      Hungry House Dam in USA
3)      Euro Tunnel in United Kingdom / France

 

Fly Ash Bricks Market Survey and Analysis

180 billion tons of common burnt clay bricks are consumed annually approximately 340 billion tons of clay- about 5000 acres of the top layer of soil dug out for bricks manufacture, soil erosion, emission from coal burning or fire woods which causes deforestation are the serious problems posed by the brick industry. The above problems can be reduced to some extent by using fly ash bricks in dwelling units.

Demand for dwelling units likely to rise to 80 million units by the year 2015 for the lower middle and low income groups, involving an estimated investment of $670 billion, according to the Association of Chamber of Commerce and Industry, demand for dwelling units will further grow to 90 million by 2020, which would require a minimum investment of $890 billion.

The Indian Housing Sector at present faces a shortage of 20 million dwelling units in its lower, middle and low income groups which will witness a spurt of about 22.5 million dwelling units by the end of the tenth plan period. There is ample scope for fly ash brick and block units.

Start Fly ash Manufacturing Units

During the rainy seasons supply of clay bricks is very difficult. Therefore, in order to fulfill the required demand there will be a great chance to start more units in the field of fly ash bricks.

The main use of fly-ash bricks is that they facilitate speedy construction and enhance the value of a project in terms of carbon credits.

How fly ash brick has more demand than clay bricks?

Bricks are one of the most important items of construction activities and constitute about 6% of the total cost of construction. The annual turnover of the industry is Rs. 8000 crores (Approx). With the restriction on the use of clay in manufacturing of bricks, Fly Ash Brick is a best substitute for it. Growing awareness among the prospective and potential building & consistent efforts by Govt. Fly Ash Bricks are incorporated into the schedule of various construction agencies.

With the change of habits, choice as well as the change of the society the demand of Fly- Ash Bricks is gradually increasing day by day not only in the metropolitan cities but also in urban & rural sector. All construction works are dependent on bricks.

How Fly ash bricks save your money?

Now days, when the cost of construction has increased due to high rate of cement, steel, bricks and all types of construction materials, one can reduce the cost up to a certain extent by using Fly Ash Bricks instead of traditional Clay Bricks. It’s a proven fact that Fly ash bricks which is made with the BIS standards in India are 100 % reliable and long lasting than normal red clay bricks of any other conventional building material.

How Fly ash bricks protect our environment?

The country can gain a lot by gainful utilization of fly ash bricks resulting in conservation of natural resources as well as protection of the environment.

How difficult is clay bricks to carry?

During the rainy seasons supply of clay bricks is very difficult. Therefore, in order to fulfill the required demand there will be a great chance to start more units in the field of fly ash bricks.

The information provided above is about the demand of using fly ash bricks than red clay bricks. More information about fly ash brick advantages & disadvantages are seen in the upcoming blog.

We are the leading fly ash brick making machine manufacturer in India. We set up a brick plant for more than several satisfied customers. We also manufacture a wide range of construction machineries like concrete block machines, tiles making machines, pan mixture, concrete mixture machines with high quality standard. If you have any queries regarding fly ash, feel free to contact us.