Fly Ash as a Soil Conditioner and Fertilizer

Mixing fly ash in soil can help farmers increase production of crops and vegetables at a time when fertilizer costs are soaring. Researchers in CSIR - Advanced Material Process Research Institute (AMPRI) Bhopal have been involved in Research and Development programme for effective utilization of fly ash generated from thermal power stations.

All these were achieved based on physico-chemical, mineralogical, morphological and biological properties of ash and soil. We already know that, with the use of fly ash, we have seen cement-free concrete and wood substitute, but these experiments used limited amount of fly ash.

Fly ash as Fertilizer

Fly ash serves as a good fertilizer. Because, it has great potentiality in agriculture due to its efficacy in modification of soil health and crop performance. It provides the uptake of vital nutrients/minerals (Ca, Mg, Fe, Zn, Mo, S and Se) to crops and vegetation and can be considered as a potential growth improver.

Research proved that fly ash is a resourceful material and can be effectively utilized as soil modifier in large quantity and micro fertilizer in converting wasteland into agriculturally productive land. Best thing about fly ash is that, it retains water in ground and helps bacterial actions to take place to cultivate good quality of crops or vegetables.

Experiments and Testing

After several experiments and testing, the crop responded to various elements, mainly heavy metals grown in soil and fly ash were found to be within the permissible limits, no toxicity, meeting the food nutrition's and quality.

With fly ash application, edible yield of tomato, cabbage, potato, wheat, pea, onion, paddy, sunflower, maize etc were increased considerably as compared to the control soil where no fly ash was used.


Presently, fly ash has been used in agriculture in various parts of the country.

Conclusion:

There are several potential beneficial and few harmful effects of fly ash application in soil.
However, the effects of ash addition on soil health and crop productivity need to be established with long-term studies.

Fly Ash Brick Making Machine Manufacturers India

Fly Ash Utilization in Making Concrete

For concrete manufacturers, the usage of fly ash is their big deal because they use fly ash as a component in the range of 10 to 25% for making concrete mixtures. Because of beneficial use in concrete structures, the Environmental Protection Agency (EPA) is reassessing the classification, storage, disposal and reuse of fly ash to ensure that it is properly managed to minimize potential harm to human health and the environment.

Disposed fly ash from thermal power plant is then used for various purposes. Certain classes of fly ash (wet or dry) are an important component of reinforced concrete, the best composite structural material.

Role of Fly Ash in Concrete Structures

Worldwide, concrete is used in the construction of bridges, buildings, roads and so on. Usage of concrete has never been omitted in the construction project. In simple words, concrete support our infrastructure.

More than 75% of all concrete is made with fly ash. Fly ash is specified for all concrete structures in some states. And the concrete industry is only one of the important entities using this abundant waste material. The reason, recycled fly ash goes into making concrete is it delivers measurable economic and structural benefits. Its worldwide availability, strength, durability and relatively economical cost create a constant demand for fly ash in the construction industry.

 
Beneficial uses of Fly ash

Fly ash is a CCP (Coal Combustion Products) possessing unique characteristics that allow it to be used ton-for-ton as a substitute for portland cement in making concrete. Through the reuse of fly ash, the GHG (green house gas) emissions associated with the production of portland cement are avoided."

Future for Fly ash

After few decades of reducing the environmental impact of portland cement production and providing a means of recycling industrial waste, fly ash and concrete stand strong together.

Environmental Benefits of Fly ash used in Concrete

Use of fly ash in concrete imparts several environmental benefits and thus it is eco-friendly. It saves the cement requirement for the same strength thus saving of raw materials such as limestone, coal etc required for manufacture of cement. Use of fly ash reduces area requirement for pond, thus saving of agricultural land.

We manufacture a wide range of construction machinery like concrete hollow block machines, fly ash brick making machine, tiles making machines, pan mixture, concrete mixture machines, CLC lightweight machine and batching plant system with high quality standard.

Different Types of Concrete Batching Plants

Concrete batching plants combines the ingredients such as sand, water, aggregate, fly ash and cement to form fresh concrete that are used in various construction projects. The main criteria for determining the quality of concrete are its strength and durability. The process of achievement of strength and durability of concrete begins with its production.

More details about concrete batching plants can be studied here.

Now let's see about the various types of batching plant available in the market to suit the specific needs of the construction industry.

Transit Mixers:
A transit mixer is a mobile kind of concrete mixing machinery mounted on the truck for transporting concrete or ready mix material from a concrete batching plant directly to the site where it is to be utilized. This type of mixer is highly beneficial for the construction site which requires an instant delivery of fresh concrete mix. This mixer usually occurs while on transport.

Transit mixer provides a fast and convenient way to produce concrete mixtures thereby giving an easy access for concrete mixture forming to the construction contractors. It eliminates the problems of inefficiency in mixing, material wastage, concrete production and delivery delays.

 The transit mixers are therefore popular and are widely used for applications like residential driveways, sidewalks, walkways, patios, pool areas, steps, park areas and retaining wall blocks. However the industrial applications of transit mixers include construction of dams, bridges, canals, high rise apartments, industrial buildings, distant highways, factories and many such infrastructure development projects.

Concrete Pumps:
In some cases when the truck cannot be placed close enough to the site like high rise building or the middle of a long tunnel then the concrete placement is done using concrete pumps. Actually it delivers the concrete mix, where it is inaccessible by normal delivery by truck.
The transportation and delivery of concrete to the site affects their durability. So, concrete pumps must always be at their highest efficiency to avoid this delay. It helps reduce handling and delivery time of the mix which is critical in the durability of concrete.

Proper proportioning of mixed concrete enhances setting, transporting and durability of the concrete.

Ready Mix Concrete Plant:
Ready-mix concrete (RMC) is a type of concrete that is manufactured in a factory or in batching plant according to required specifications, and then delivered to the construction site near the plant. Concrete plant with automated mechanical features provided for low operating cost. This type of ready-mix concrete stays efficient, flexible and cost effective for completing infrastructure developmental projects on time.

The ready mix concrete plant is best for industrial and residential construction projects where speed with quality. Ready mixed concrete, produced under factory conditions, guarantees the highest possible quality. RMC batching plant is advantageous where the requirement of concrete is in less quantity.

Compact Concrete Batching Plant:
Compact concrete batching plant is used to prepare the concrete where the construction project goes on. It is used in the construction site where energy saving is the major requirement. It occupies less space and it is located at the construction site itself, where the concrete can be supplied quickly. Compact concrete batching plant is well known for easy maintenance and low running cost.

Automation and Control:
Modern concrete batch plants employ computer aided control to assist in fast, accurate measurement of input constituents or ingredients, as well as tie together the various parts and accessories for coordinated and safe operation.

The successful completion of a construction project is only possible by selecting the exact batching plant for your construction. If you are interested in starting a new concrete batching plant, don't forget to analyze the following factors:

• What type of concrete batching plant you require?
• How many types of aggregates you will be using?
• What are the production requirements of your construction project?
• Is the concrete batching plant to be installed on the construction site or on a different land located at a specific distance?
• How many hours in a day you need your concrete batching plant to operate?

We are offering both manual and automatic block making plants in various ranges and also manufacture concrete hollow block machines, fly ash brick making machine, tiles making machines, pan mixture, concrete mixture machines with high quality standard.

Concrete Construction Equipment - Concrete Batching Plant

A concrete batching plant is a process where the ingredients of concrete are mixed and blended skilfully. i.e. concrete batch plants are used to mix the various ingredients to form concrete. In markets, commonly used plants are ready mix plants and central mix plants. This depends on the type of the batching plant. Once the fresh quality concrete is prepared, it is then transported to the site through trucks.

Concrete produced out from concrete batching plant is used in the foundations of building construction, paving materials for roads, bridges, plumbing and piping in construction projects etc. From this, it is clear that how important a batching plant helps in construction.

It becomes necessary that the concrete batching plant is efficient and speedy in order to complete a construction project as early as possible. The durability of the construction project is highly depends on the quality of concrete used in that project. So, if you need a batching plant for your construction project, go for a deep decision to identify which plant best suits your demand.

Why to Use Concrete Batching Plant?

Concrete batching plants can be valuable resources for the construction companies. With the use of concrete batching plants, these companies can speed up the tasks of concrete production at sites while eliminating the problems of inefficiency in mixing. With concrete plants, the concrete can be mixed to exact specifications required for a particular construction and therefore the risks of final product rejection are lessened. The problems of over or under supply of concrete, delivery delays, product wastage or too wet or too dry concrete production can be eliminated. Therefore concrete batching plants are very useful equipments which every construction company involved in concrete constructions should possess to save up on its concrete production costs and improve its profits.

We are delivering customized precast plants that fit any machine. Any capacity all components used in our block and paver`s plants are designed from the stand to be adaptable and multifunctional.

We manufacture a wide range of construction machinery like concrete hollow block machines, fly ash brick making machine, tiles making machines, pan mixture, concrete mixture machines with high quality standard.

Effect of Fly Ash on the Properties of Fresh Concrete

The use of good quality fly ash with a high fineness and low carbon content reduces the water demand of concrete and consequently, the use of fly ash should permit the concrete to be produced at lower water content when compared to a portland cement concrete of the same workability.

Benefits of Fly ash used in Portland Cement Concrete:

Use of fly ash in Portland cement concrete (PCC) has many benefits and improves concrete performance in both the fresh and hardened state. Fly ash use in concrete improves the workability of plastic concrete, and the strength and durability of hardened concrete. Fly ash use is also cost effective. When Fly ash is added to concrete, the amount of Portland cement may be reduced.

Mix Design for Fly Ash based Concrete:

Use of Fly ash along with cement helps to provide specific properties like reduced early heat of hydration, increased long term strength, increased resistance to alkali aggregate reaction and sulphate attack, reduced permeability, resistance to the intrusion of aggressive solutions and also economy.

Salient advantage of using fly ash in cement concrete:

• Reduction in heat of hydration and thus reduction of thermal cracks and improves soundness of concrete mass.
• Improved workability / pumpabilty of concrete
• Converting released lime from hydration of OPC into additional binding material - contributing additional strength to concrete mass.
• Pore refinement and grain refinement due to reaction between fly ash and liberated lime improves impermeability.
• Improved impermeability of concrete mass increases resistance against ingress of moisture and harmful gases result in increased durability.
• Reduced requirement of cement for same strength thus reduced cost of concrete.

We manufacture a wide range of construction machinery like concrete hollow block machines, fly ash brick making machine, tiles making machines, pan mixture, concrete mixture machines with high quality standard.

We are offering both manual and automatic block making plants in various ranges based on the requirement.

Batching Plant System Manufacturer in India

Benny Industries, a leading construction equipment manufacturer situated in Coimbatore, India. We have achieved this stature with total commitment and continuous improvement and introduction of new products which adapt to the latest technology. Seasoned technocrats have grown steadily and specialized in developing, manufacturing, marketing and exporting of various construction equipments.

We know that block/pavers/fly ash brick precast plants are unlike any other plant and we make them accordingly with concrete product plants in operation. We are delivering customized precast plants that fit any machine with any capacity. All components used in our block and paver`s plants are designed from the stand to be adaptable and multifunctional.

We take care of each and every step of the project from the design and specifications stages to engineering, manufacturing and installation through a modular integrated approach.

Technical Specification:

• Bin capacity 2.5 metric tons each, filling of bins by loaders (loaders buyers' scope), discharge from bins to the master conveyor by screw conveyors.
• Dimensions: 2500 x1500x1500MM.   
• Weighing conveyor (Master conveyor) discharge screw conveyor each 2 H.P 2nos
• Batching plant to pan mixer conveyor 600mmx7mtrs with 3H.P motor gear box
• Cement weight hopper with screw conveyor 5mtrs length fitted with 3H.P motor and gear box with pneumatic calve.
• Each bins with 1 H.P vibrator
• Custom designed, set in any easily accessible location.
• Available silo form 60ton to 200tons.

 

We are offering both manual and automatic block making plants in various ranges.

We also manufacture a range of construction machines like automatic concrete block machines, automatic fly ash brick making machine - ABMH - 8SPDX, ABMH - 8SP and SPDX, ABMH - 8SP,  hollow solid block making hydraulics machine, mosaic tiles machines, designer vibro forming machines, pan mixture and concrete mixture machines with high quality standard.

 

Specification of Fully Automatic Concrete Paver Machine - BMH-6HV

We are specialized in offering a quality Concrete Paver Machine to our valuable customers that comply with industry standards. We offer these machines available in different specifications to cater to the diverse demands of the clients.

This fully automatic machine offers easy operations and requires minimum maintenance. They are highly appreciated for its durability, efficiency, easy installation, easy to remove feature and cost effectiveness.

One the most demanding plant and its gained reputation for producing products of unparallel quality. At the heart of the BMH 6HV is its Unique Vibration & Hydraulic Compaction. It results in better compaction more consistent aggregate dispersion as well as reducing fatigue on the mould and machine.

Features:

• Fully automatic machine
• Double Hydro Vibrator System
• Two Layer Auto Feeding
• Compaction with Hydraulic Pressing
• PLC Control Panel Board
• Mix Feeding By Conveyer Form Mixer
• Easy mould changeable system

We made solid blocks size of 400X200X200-400X200X150-400X200X100-300X200X200.

We also manufacture a wide range of construction machinery like concrete block machines, fly ash brick making machine, tiles making machines, pan mixture, concrete mixture machines with high quality standard.

Environment Friendly Constructions through Fly Ash Bricks

Fly-ash bricks are increasingly gaining acceptance in construction because of cost effective, durable, fire and moisture resistant and most importantly environment friendly. And more importantly, "fly ash brick is three times stronger than the first class conventional burnt clay bricks". More information about fly ash bricks are here.

Quality in Fly ash Bricks

It's a proven fact that Fly ash bricks which is made with the BIS standards in India are 100 % reliable and long lasting than normal red clay bricks of any other conventional building material.

Example of Fly ash Bricks

The basic chemistry and technology based on which Fly Ash bricks are manufactured has been successfully implemented in major construction project across the globe, namely:

1)      Akashi Kaikyo Bridge in Japan
2)      Hungry House Dam in USA
3)      Euro Tunnel in United Kingdom / France

 

Fly Ash Bricks Market Survey and Analysis

180 billion tons of common burnt clay bricks are consumed annually approximately 340 billion tons of clay- about 5000 acres of the top layer of soil dug out for bricks manufacture, soil erosion, emission from coal burning or fire woods which causes deforestation are the serious problems posed by the brick industry. The above problems can be reduced to some extent by using fly ash bricks in dwelling units.

Demand for dwelling units likely to rise to 80 million units by the year 2015 for the lower middle and low income groups, involving an estimated investment of $670 billion, according to the Association of Chamber of Commerce and Industry, demand for dwelling units will further grow to 90 million by 2020, which would require a minimum investment of $890 billion.

The Indian Housing Sector at present faces a shortage of 20 million dwelling units in its lower, middle and low income groups which will witness a spurt of about 22.5 million dwelling units by the end of the tenth plan period. There is ample scope for fly ash brick and block units.

Start Fly ash Manufacturing Units

During the rainy seasons supply of clay bricks is very difficult. Therefore, in order to fulfill the required demand there will be a great chance to start more units in the field of fly ash bricks.

The main use of fly-ash bricks is that they facilitate speedy construction and enhance the value of a project in terms of carbon credits.

How fly ash brick has more demand than clay bricks?

Bricks are one of the most important items of construction activities and constitute about 6% of the total cost of construction. The annual turnover of the industry is Rs. 8000 crores (Approx). With the restriction on the use of clay in manufacturing of bricks, Fly Ash Brick is a best substitute for it. Growing awareness among the prospective and potential building & consistent efforts by Govt. Fly Ash Bricks are incorporated into the schedule of various construction agencies.

With the change of habits, choice as well as the change of the society the demand of Fly- Ash Bricks is gradually increasing day by day not only in the metropolitan cities but also in urban & rural sector. All construction works are dependent on bricks.

How Fly ash bricks save your money?

Now days, when the cost of construction has increased due to high rate of cement, steel, bricks and all types of construction materials, one can reduce the cost up to a certain extent by using Fly Ash Bricks instead of traditional Clay Bricks. It’s a proven fact that Fly ash bricks which is made with the BIS standards in India are 100 % reliable and long lasting than normal red clay bricks of any other conventional building material.

How Fly ash bricks protect our environment?

The country can gain a lot by gainful utilization of fly ash bricks resulting in conservation of natural resources as well as protection of the environment.

How difficult is clay bricks to carry?

During the rainy seasons supply of clay bricks is very difficult. Therefore, in order to fulfill the required demand there will be a great chance to start more units in the field of fly ash bricks.

The information provided above is about the demand of using fly ash bricks than red clay bricks. More information about fly ash brick advantages & disadvantages are seen in the upcoming blog.

We are the leading fly ash brick making machine manufacturer in India. We set up a brick plant for more than several satisfied customers. We also manufacture a wide range of construction machineries like concrete block machines, tiles making machines, pan mixture, concrete mixture machines with high quality standard. If you have any queries regarding fly ash, feel free to contact us.